DGCP series new ultra strong magnetic separator

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Magnetic Separator Series

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DGCP series new ultra strong magnetic separator

The DGCP series new ultra strong magnetic separator is composed of high-performance neodymium iron boron magnetic materials, which have the characteristics of extremely high magnetic energy, strong coercive force, and high magnetic flux density. The magnetic system uses high-quality magnetic conductive materials as the magnetic medium, with high magnetic field strength and long-term use without demagnetization. It is mainly used to remove magnetic impurities from coarse powder and fine particle materials.
Application scope
The DGCP series of new ultra strong magnetic separators are mainly used in industries such as carbon black, ceramics, glass raw materials, chemicals, refractory materials, kaolin, etc. It has the advantages of low energy consumption, high magnetic field strength, large processing capacity, and good iron removal effect.
Structural principle
1. The shell is composed of a feeding port, a material distribution device, a dust removal port, a material distribution adjustment plate, a precision material bin, and a tail material bin.
2. The transmission device mainly consists of a motor, reducer, magnetic roller, driven roller, conveyor belt, and belt adjustment device. The conveyor belt is composed of special composite materials, with high strength and good heat resistance (material temperature not exceeding 80 degrees Celsius, if necessary, special instructions should be provided when ordering). The belt adjustment device can easily adjust the belt tension, adjust the belt distance deviation, and replace the belt quickly and conveniently.
3. The bracket bracket is welded from profiles to support the assembly and transmission device
4. Control section
The control part is mainly controlled by a frequency converter, which adjusts the frequency to control the speed of the magnetic roller according to the different particle size and production requirements of the material.
Main features
1. All magnetic systems use high-performance neodymium iron boron magnetic materials, which have the characteristics of high magnetic energy product, strong coercive force, and high magnetic flux density. The magnetic system uses high-quality magnetic conductive materials as the magnetic medium, with a high magnetic field strength of over 15000GS. It can effectively remove weak magnetic substances from the material, and the iron removal efficiency is more than twice that of ordinary magnetic separators. High temperature resistant materials are added to the magnet, and the temperature resistance design can reach up to 180 degrees Celsius. It can effectively prevent magnetic decay (ordinary magnets will quickly decay when used at a temperature of 70% Celsius).
2. The magnetic wrap angle is 360 degrees, with full strong magnetic field and no weak magnetic zone. It adopts a high-temperature and wear-resistant lightweight belt, continuously carrying out iron suction and discharge operations.
3. The fabric at the feeding port is uniform, and carbon black evenly slides onto the belt. The soft surface of the belt can effectively prevent carbon black particles from breaking and affecting quality.
4. The belt is equipped with a guide strip, which has strong correction ability and does not require adjustment during installation.
5. The maintenance is fast and convenient, and the entire machine is equipped with backup pipelines to ensure the normal operation of the entire production line during maintenance.
6. Low energy consumption, driving power of 2.2kw. Adopting high-quality brand produced cycloidal pinwheel reducers and equipped with frequency converters, the magnetic roller speed can be adjusted according to the situation.
Working principle
During the magnetic separation operation, the powder falls from the discharge port of the distributor onto the magnetic separator belt. With the rotation of the magnetic roller, the powder enters the magnetic field action zone of the magnetic roller. Non magnetic powder is subjected to inertia and gravity, and is thrown out by centrifugal force in the tangential direction of the front end of the magnetic separation zone, entering the next process. Under the action of magnetic field force, the magnetic material gradually detaches from the magnetic field action zone with the belt. The magnetic material falls into the miscellaneous hopper and then completes the entire process of operation.
Product parameters

Specification and model	Magnetic roller length mm	Magnetic roller field strength GS	Belt thickness mm	Material particle size mm	Processing capacity T/h	Drive power kw
DGCP-303	300	15000	1.5	3	0.3	0.75
DGCP-310	1000	15000	1.5	3	3-4	2.2
DGCP-312	1200	15000	1.5	3	5-6	3
DGCP-315	1500	15000	1.5	3	7-8	3